Low Flashpoint Vapor Degreasers
Open-top vapor degreasing with low flashpoint solvents, such as Isopropyl Alcohol (IPA), Heptane, and trans-Dichloroethylene (t-DCE), is designed for high-precision cleaning applications where aqueous methods are unsuitable. These systems operate similarly to traditional open-top solvent degreasers, using controlled heating to generate a vapor zone that efficiently dissolves and removes contaminants. However, due to the increased flammability of these solvents, specialized safety measures—such as inerting systems, precise temperature regulation, and enhanced ventilation—are incorporated to prevent ignition risks.
This approach ensures effective, residue-free cleaning while minimizing drying time, making it ideal for industries like aerospace, medical devices, and electronics, where precision and material compatibility are critical. Many components in these industries require solvents that do not interact with sensitive materials, making solvent compatibility a key factor in process selection. Additionally, environmental, health, and safety (EHS) regulations are increasingly restricting the use of traditional halogenated solvents, driving the need for alternative chemistries. Low flashpoint solvents offer a viable solution but require specialized equipment to manage safety risks. Furthermore, vapor degreasing ensures that no water is introduced into the cleaning process, eliminating concerns about corrosion, spotting, or residue that could impact performance in high-reliability applications.
Low Flashpoint Open Top Degreasers
Low flashpoint solvent vapor degreasers with immersion offer an efficient cleaning solution that combines the benefits of traditional open-top degreasing with the precision of solvent vapor. In these systems, parts are immersed in the vapor zone created by heating the solvent, which rises and condenses onto the cooler components. The condensed solvent dissolves contaminants, such as oils, grease, and dirt, without the need for direct physical contact with the solvent. This process is effective for cleaning components with light to moderate contamination
While these systems typically do not include ultrasonic cleaning, the immersion process is highly effective for parts with intricate designs or delicate surfaces that may be susceptible to damage from mechanical forces. The absence of ultrasonics in these units makes them well-suited for materials that require a gentler approach, such as sensitive electronics or precision-engineered components. The cleaning process is further enhanced by the use of low flashpoint solvents, which provide efficient solvency without introducing the risks associated with higher flashpoint solvents. These systems are custom-built to fit the specific size and shape of the parts being cleaned, with an emphasis on minimizing solvent loss and ensuring safe operation.
All Low Flashpoint units are made to order so the size of the unit is made to fit your need
Types of Solvent Systems
-
Conventional Open Top Degreasers
Solvent: Chlorinated or Fluorinated Solvents
A straightforward system where heated solvent vapors clean and dry parts in one step. Ideal for high-volume and heavy-duty cleaning applications.
-
Vacuum Degreasers
Solvent: Hydrocarbons or modified alcoholsA sealed system using reduced pressure to enhance cleaning efficiency, reduce solvent use, and achieve precision cleaning for complex or delicate parts.
-
Liquid CO2 Degreasers
Solvent: Liquid carbon dioxide (CO2)An eco-friendly solution utilizing pressurized liquid carbon dioxide (CO2) for residue-free cleaning, ideal for delicate components and green initiatives.
-
Low-Flashpoint Vapor Degreasers
Solvent: Isopropyl alcohol (IPA) or acetone
Description Compact systems using volatile solvents for rapid cleaning and drying of light contaminants, suited for small-scale or quick-turn operations.
Other Product Categories
-
Aqueous Systems
Spray Washers, Agitation Washers, Consoles, Conveyors
-
Solvent Degreasers
Open Top, Vacuum, CO2, Low Flashpoint
-
Ultrasonics
Cleaning Tanks, Transducers, Consoles
-
Vapor Blasting
Water + Blasting Media + Air Pressure
-
Aqueous Chemistry
Choose the right chemistry for your application.
-
CO2 Cleaning
CO2 Spray and Liquid CO2 Degreasing units
-
Passivation
Consoles and Chemicals for the Passivation of Metal Parts
-
Chemical - Solvent
Engineered Cleaning Solvents, Hydrocarbons/Modified Alcohol, IPA, Acetone
-
Parts Finishing
Barrel, Vibratory, Wet and Dry Blasting
-
Spray Washing
Rotation, Conveyors, Chambers
Ready to get clean parts? Not sure where to start?
There are plenty of options when it coms to industrial parts cleaning, and no two projects are the same.
You need a partner that you can work with that has a wide arrange of options and partners in order to find you the perfect system for your induvial need.