CO2 Spray Cleaning with CoolClean Technology
At Founders Engineered Chemical Sales, we are proud to work with CoolClean Technology to offer advanced CO2 spray cleaning solutions. Utilizing recycled carbon dioxide (CO2), CoolClean provides a precision cleaning process ideal for a wide range of industries and applications. This eco-friendly technology removes contaminants like oils, particulate matter, dust, and more from sensitive substrates and components, such as semiconductor wafers, medical devices, automotive parts, and optics.
CoolClean's CO2 cleaning systems are globally recognized, operating in over 20 countries and handling some of the most complex and demanding applications in the world. The technology eliminates the need for deionized water, harsh chemicals, and waste agents, making it a sustainable choice for high-performance, precision cleaning
Manufactured and Serviced in the USA!!!
Overview of CO2 Spray Cleaning
CO2 spray cleaning uses a high-velocity stream of solid CO2 particles to clean parts and surfaces. This process is dry, meaning no moisture is introduced, which is crucial for cleaning moisture-sensitive components. Whether it’s removing oils, dust, or light debris, CO2 cleaning is an effective, environmentally responsible method that can be applied to various substrates, including plastics, metals, glass, and more. As industries continue to require greater precision and efficiency, CO2 cleaning technology adapts, offering cutting-edge solutions that meet the toughest cleaning demands.
Omega Series CO₂ Spray Cleaning Modules
The Omega Series CO₂ Spray Cleaning Modules are highly versatile and compact cleaning systems designed to deliver a high-velocity stream of solid CO₂ particles, ensuring precise and efficient cleaning for a wide range of applications. These systems are ideal for cleaning delicate and complex parts such as automotive components, medical devices, electronics, and optical lenses, providing exceptional results with minimal environmental impact.
Key Features:
Precision Cleaning:
The Omega Series delivers a controlled stream of solid CO₂ particles, ensuring thorough removal of dust, debris, light oils, flux, and more from plastic, metal, or glass parts. It effectively cleans even the most intricate surfaces without leaving residues.Customization:
Adaptable to a wide range of cleaning needs, the system allows you to choose from various nozzles, including Coaxial, Coanda, HEN, and Wide-Angle Nozzles. This flexibility ensures precise cleaning based on part geometry and specific requirements.Flexible Operation:
The Omega Series can be operated manually or remotely, giving you full control over your cleaning process. It can be easily integrated into existing automation systems or robotics for increased productivity and seamless workflow.Dry Process:
Utilizing a dry cleaning process, the Omega Series ensures that no moisture is introduced, making it ideal for moisture-sensitive components. This prevents any potential damage and allows for safe, efficient cleaning of delicate parts.Compact Design:
With its compact footprint, the Omega Series fits seamlessly into your existing production line or workspace. The system can easily retrofit into existing setups with a single front-panel I/O connector, ensuring a quick and hassle-free installation process.Advanced Control:
Equipped with CDA pressure regulators, temperature controllers, and CO₂ flow control, the Omega Series offers precise control over cleaning parameters for consistent and high-quality results.Efficient and Cost-Effective:
The Omega Series reduces human interaction and manual labor, improving throughput while lowering the overall cost of ownership. Its streamlined design ensures a low-maintenance, high-performance system that delivers long-term value.
Omega FLEX CO₂ Spray Cleaning System
Cool Clean’s Omega™ FLEX CO₂ Spray Cleaning System represents the cutting edge in precision cleaning technology. As the latest addition to our CO₂ cleaning lineup, the Omega™ FLEX utilizes liquid CO₂ to produce a non-condensing spray, providing exceptional cleaning power for a wide range of surfaces and components. The standout feature of the Omega™ FLEX is its advanced delivery system, which streamlines the process by using a single hose assembly for both CO₂ and compressed air. This simplified design not only offers flexibility in installation but also enables immediate control over the CO₂ and propellant flow, minimizing CO₂ consumption.
The Omega™ FLEX was originally developed to meet the demanding needs of large-scale cleaning tasks, but its versatility allows it to handle everything from expansive surfaces to delicate, precision components. The system’s robust design ensures it works flawlessly with robotics, enhancing automation processes in industries ranging from manufacturing to surface preparation.
Streamlined Delivery System:
The Omega™ FLEX features an innovative single hose assembly that combines both CO₂ and compressed air. This setup allows for instant on/off control, reducing CO₂ usage while simplifying the system and improving operational efficiency.
Wide Coverage, Precise Cleaning:
With the ability to clean surfaces up to 28 inches (711 mm) in width, the Omega™ FLEX delivers unparalleled spray coverage. Its design ensures precise cleaning of even the smallest or most intricate parts, from metals and plastics to glass.
Ideal for Surface Preparation:
The Omega™ FLEX is revolutionizing surface prep for applications like painting, coating, bonding, and welding. It outperforms conventional cleaning methods such as power wash or aqueous cleaning, which require larger setups and greater energy consumption for drying.
Efficient and Cost-Saving:
Designed to fit seamlessly into automated systems, the Omega™ FLEX reduces the need for manual intervention, resulting in faster throughput and higher productivity. Its low energy consumption, compact footprint, and minimal maintenance needs make it a cost-effective solution for companies looking to optimize their operations.
Integration with Robotics:
The Omega™ FLEX easily integrates with existing robotics, offering a flexible cleaning solution that adapts to your specific automation needs. Its end effector can be mounted to any automation system, and the robotic dress kit provides smooth movement while protecting the equipment from damage.
Ready to get clean parts? Not sure where to start?
There are plenty of options when it coms to industrial parts cleaning, and no two projects are the same.
You need a partner that you can work with that has a wide arrange of options and partners in order to find you the perfect system for your induvial need.
AMP Gas Booster System
The AMP is a powerful and efficient gas booster system designed to amplify the pressure of CO₂ gas to higher levels, as controlled by an adjustable pressure switch. This system is ideal for applications requiring high-pressure CO₂, such as those used in the Omega™ or ChilAire™ series for precision cleaning or machining.
The AMP works by compressing low-pressure CO₂ gas (200–400 psig) using a series of gas booster pumps, boosting it to a high pressure range of 750–1100 psig. This high-pressure CO₂ can then be used to power other cleaning or machining systems that require a precise and consistent gas supply.
Key Features:
Pressure Amplification:
The AMP boosts low-pressure CO₂ gas (200–400 psig) to high pressure (750–1100 psig), ensuring a steady and reliable supply of CO₂ for precision cleaning and machining applications.Simple Operation & Setup:
The AMP system is designed for ease of use, with straightforward installation and operation. The system consists of two internal components: a pneumatic drive and a gas CO₂ amplifier.Pneumatic Drive:
The pneumatic drive uses a regulated clean, dry, compressed air (CDA) supply to power the gas amplifier pumps, ensuring consistent performance and minimal maintenance.Progressive Gas Amplification:
The gas CO₂ pumps operate in series, progressively boosting the CO₂ gas pressure to the desired outlet level. This ensures an efficient and seamless increase in pressure without compromising the quality of the gas supply.
This content highlights the key features of the AMP Gas Booster System and its essential role in the CO₂ cleaning and machining process. Does this work for your needs?
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Aqueous Systems
Spray Washers, Agitation Washers, Consoles, Conveyors
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Solvent Degreasers
Open Top, Vacuum, CO2, Low Flashpoint
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Ultrasonics
Cleaning Tanks, Transducers, Consoles
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Vapor Blasting
Water + Blasting Media + Air Pressure
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Aqueous Chemistry
Choose the right chemistry for your application.
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CO2 Cleaning
CO2 Spray and Liquid CO2 Degreasing units
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Passivation
Consoles and Chemicals for the Passivation of Metal Parts
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Chemical - Solvent
Engineered Cleaning Solvents, Hydrocarbons/Modified Alcohol, IPA, Acetone
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Parts Finishing
Barrel, Vibratory, Wet and Dry Blasting
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Spray Washing
Rotation, Conveyors, Chambers